In prototyping use I have added soldered on brass shim heat-sink flags to power diodes and to power resistors. Worked OK in that context. In your context - if you run the resistor so that it is withing spec for desired lifetime at operating temperature most of the heta loss must be by radiation, with the leads then largely providing mechanical and electrical connection. The object is then to have leads which provide adequate mechanical support and which LIMIT heat transmission to the board. Lengthening the leads AND heat flagging them in some manner at tghe PCB end and not all the way up to the resistor may [tm] act similarly to a simple RC filter with the lead limiting energy flow rate and the flag having to deal with the energy that does pass down the lead. This increases the temperature of the resistor above what it would otherwise be at and reduces board temperature. An 'adequate' result may be achievable by each coiling the leads in a tight spiral so that thermal conductivity is much reduced. This could perhaps be done aroung an insulatorv which is left in place to add mechanical robustness. (Something like Richard's second drawing but with many small turns. Electrical resistance rises slightly due to longer leads. Inductance may be an issue depending on application. Russell --=20 http://www.piclist.com/techref/piclist PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist .