No great experience to give you a definitive answer. I think you're just about spot-on with your concerns, but I would look at this as a risk management exercise. On a one-off hand assembled board, absolutely do it. On a high volume production product, heck no. As is usually the case in most things, reality probably lies somewhere between the extremes. As to #1, I think that a properly designed footprint should have each pad be a net neutral force during reflow - i.e. center of pad=3D=3Dcenter of pi= n contact area. As such, missing a few pads on one side should remain net neutral. As to #2, I wouldn't be overly concerned unless you're working on something expected to survive "high acceleration events". (think artillery shell) you're only talking about an 8% reduction in contacts. I think you'd see a bigger difference than that in the variance between lead and lead-free solder. In low volume setting, if you're greatly concerned about #3 - just cut them off at time of assembly. -Denny --=20 http://www.piclist.com/techref/piclist PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist .