Originally, we had intended to countersink the back using a square-end=20 milling cutter. The nuts/washers on the front would be on the actual=20 front face. However, the 0.080" remaining thickness worries me. It's=20 for a trade-show display and needs to be strong. We'll be laying=20 adhesive vinyl over the top, so any brackets etc need to be hidden under=20 the knob, else the height differences would be visible under the vinyl. =20 And we want to use small-diameter knobs. I like the idea of sheet metal, but on the *back* of the wood, assuming=20 I can find pots with longer shafts. If that's what you meant, then=20 thank you. If not, then thank me :) Cheers, -Neil. On 10/23/2012 6:15 PM, IVP wrote: >> Ideal would be to avoid countersinking > Can you route the back ? It's what I do with 9 and 12mm MDF. > A trench with rounded corners looks OK on the front too, becomes > part of the design and highlights the pots. Failing that, drill holes for > the shafts and mount the pots on metal sheet screwed to the wood > > Joe --=20 http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist .