At 04:48 AM 2/14/2012, you wrote: > > What I'm currently using is a piece of=20 > acrylic with a couple of dozen pockets milled > > in it (all the way through). I cover the=20 > back side with tape (for a seal), place my > > modules in the proper spots, then pour epoxy=20 > and bake in an oven. The problem > > occurs when we go to remove the cured epoxy=20 > blobs from the form - its time consuming > > even though we swabbed the sides of the mold with mold-release compound= .. > >You do have a slight angle on the sides of the=20 >mold? I would have thought this would be enough=20 >to allow release with a small tap from a wooden=20 >hammer or similar on the back side, seeing you=20 >already have access to the back by taking the=20 >tape off. If it won't come out, just how smooth=20 >has the cutter left the sides of the pockets? It=20 >may just be a case of polishing them with a release angle. Exactly- the draft angle has to be much larger in a mold that is not well polished. A WAG might be 3-4=B0 for a reasonably well polished rigid mold material. Best regards, Spehro Pefhany --"it's the network..." "The Journey is the rewar= d" speff@interlog.com Info for manufacturers: http://www.trexon.co= m Embedded software/hardware/analog Info for designers: http://www.speff.co= m --=20 http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist .