> using some of the readily free software I plan to hand draw a
> board at 2X size, scan and reduce it to the proper scale and
> complete it

I've two methods -=20

(1) tiff output from Eagle
(2) .gif or .bmp output from a graphics program (eg Paint Shop Pro)

like at the bottom of this page, and always re-sized/re-scaled to 600dpi
with the dimensions included to remind me when I use it again

http://www.piclist.com/techref/microchip/io/dev/lcd/DOGM.htm

After doing so many I can copy/paste between library boards without
needing to use Eagle, even for routing

> My laser printer (less than $100) will print 4x6 and may be 3X5 paper
> so small stuff will be practical

Printers are regularly on special as loss leaders. The Canon LBP6000
was on special here for NZ$49 and I bought it specifically for toner
transfer. No intention of wasting it on documents. My paper is glossy
clay-based. 30 minutes in a warm soak and it peels off easily
=20
> The expert services like ExpressPCB do a very professional job
> should I need a production run. Things have never been this good
> for HomeBrewing before!

Of course I use professionals for clients, if that's what they want, or
quantities where it simply makes sense (and I appreciate the varied
opinions about what makes sense). Most often I deal with prototypes
and I want a board right now. And I'll be honest, there is a satisfaction
to doing it yourself, and the week isn't so full that a spare hour or two
can't be found

Joe
--=20
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