Thanks for all your comments.

>IIRC you're using the toner print and press method. Always on
>the look out for info. What printer, paper and etchant ?

Yes, I'm using the toner transfer method. This is a blog post I wrote
showing the steps:
http://www.roboticsguy.com/tutorials/printed-circuit-boards/making-pcbs-the=
-toner-transfer-method
.. I'm using Graytex 32lb high gloss paper, printing with an old HP
LaserJet 4MP, and using a laminator to heat up the board. I think the
laminator makes a big difference, it works tremendously better then a
clothes iron.
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