Have you tried:
http://www.cablestogo.com/

I see on their site the make custom cables, but don't know anything 
more. They are located Southwest Ohio. I have bought a couple of things 
from them, and talked to their tech support. They appeared excellent.

Forrest W Christian wrote:
> I'm trying to find a new supplier for a couple of custom cables I need 
> made...  Injection molded, strain reliefed, 6p6c and 1/8" jacks 
> connectors, etc.
>
> I've gotten some quotes through some of my overseas sourcing tools 
> (Alibaba, Globalsources, etc.), and have yet to get a quote I feel 
> comfortable with.   It's pretty bad when they're talking about opening 
> up a custom mold for a 1/8" stereo phone plug.  Evidentally the 
> suppliers I am talking to don't have 'standard' molds for common 
> connectors.   Makes me wonder if they actually make cables at all....
>
> So, what I'm looking for is someone who can build me a modest quantity 
> of couple of cables involving the 6p6c connectors and 1/8" jacks, at a 
> reasonable cost.  Knowing that sometimes 2,000 cables are less than 500, 
> I'm not really set with the quantities, but I consume between 250 and 
> 500 a year - and would consume more if they were significantly less 
> expensive than I'm paying now.
>
> So, I'd love to hear some recommendations for suppliers, either domestic 
> (US) or international, who are in the cable assembly business that I 
> could perhaps bounce these drawings off of.
>
> Thanks.
>
> -forrest
>
>
>   
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