>> I contacted the manufacturer and they told me to put a series of >> holes separated by half diameter and add a note in a file saying >> that the holes must be merged in a slit. I've had one board made with slots to take a DC connector. I didn't do the gerbers, the board house did from my schematic and instructions. It looks to me like it was 3 holes very close together that were merged. As there were only 10 boards per run they may have routed them one board at a time with the drill bit. There are cutouts in the board that I'm sure are in the mill layer and those cuts are a lot wider than these 'drilled' slots -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist