On 6/28/07, Cedric Chang wrote: > > > On Jun 27, 2007, at 10:06 PM, Vasile Surducan wrote: > > > > The key is not only the winding number/cross section (which is a > > problem of mechanical power versus efficiency) but the presence > > of the magnetic flux amplifier (brass tube as a support for > > windigs) and > > an end of the slug made from brass with a cone shape and perfect > > match into the > > negative cone of the ending brass tube. > > > > Inspire yourself from a high power DC relay design. The efficiency of > > such construct is huge compared with a poor iron slug. > > > > Vasile > > > Why brass ? Because it concentrate the magnetic field. > Cedric > > > > On 6/27/07, Cedric Chang wrote: > >> I am rewinding a solenoid for the fuel control on a truck injector > >> system. > >> A slug that is restrained by a small spring is pulled into the > >> solenoid to allow fuel to flow. > >> > >> Since I have a fixed amount of space, I am wondering if it > >> is better to have many windings of a smaller gauge wire or > >> fewer windings of a larger gauge wire. I am not worried about > >> inductance or ease of winding. > >> > >> I am seeking the optimum tradeoff between heat dissipated > >> by the coil and maximum magnetic field inside the solenoid. > >> > >> I am guessing that the amount of heat dissipated is inversely > >> related to the square of the diameter of the wire ( holding > >> everything else constant ). > >> > >> The B-field seems as though it would also be related to the > >> inverse of the square of the wire diameter. ( divide the diameter > >> by two and get 4 times as many windings. ) > >> > >> If I keep everything constant except I vary the current through the > >> solenoid, the B-field seems to vary linearly with the current while > >> the heat dissipated by the solenoid seems to vary the square > >> of the current. Would this suggest that lowering the current and > >> increasing the number of windings would improve the solenoid > >> capabilities. > >> > >> I feel I have made a mistake here somewhere since a gazillion > >> windings and nearly zero current would give me the magnetic > >> field I want. > >> > >> Of course there must be some amount of energy required to > >> move the slug into the solenoid. > >> > >> > >> -- > >> http://www.piclist.com PIC/SX FAQ & list archive > >> View/change your membership options at > >> http://mailman.mit.edu/mailman/listinfo/piclist > >> > > -- > > http://www.piclist.com PIC/SX FAQ & list archive > > View/change your membership options at > > http://mailman.mit.edu/mailman/listinfo/piclist > > > -- > http://www.piclist.com PIC/SX FAQ & list archive > View/change your membership options at > http://mailman.mit.edu/mailman/listinfo/piclist > -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist