This won't come as a surprise to anyone, but you really can reflow an SMT PCB at home. I bought a $30 toaster oven at Home Depot. I bought solder paste from Digikey. I created the PCB layout with Eagle and got E-Tek-net to make the boards. When I got the boards and parts, I first sorted the parts into top-side and bottom-side. I first populated the bottom side. I got the syringe out of the fridge, applied a dot of paste to each R, C, D & Q pad, laid down a continuous string of paste across each row of pads of the SOICs. Then using tweezers and my BoM, I placed each component into the solder paste, trying to be careful to align each part correctly. After all parts were placed, I put the PCB in the oven which had been idling at 300 deg-F for a while. I left the board in for 3 minutes, then cranked the temp control to 450 F. I then watched the solder paste through the oven's window. After about a minute, the solder turned shiny and melted. I left the board in the oven another 30 seconds then turned the oven off and opened the door for cooling. After cooling, I inspected the board and found only two solder bridges on SOICs. I removed the bridges and then repeated the whole process on the top side of the board. The bottom side components stayed on even upside down due, I guess, to surface tension. The board is 2.5x4.75 (inches) with about 100 parts. The components also seemed to self align due to surface tension or magic. The whole process took about 2 hours. Could probably do it in 1 hour if the parts bags were already opened and now that I've done it once. If I can do this, YOU CAN TOO!!! -- *Carey Fisher* -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist