I have a MX-500 that I haven't been using much because it doesn't seem to put out the heat it once did, but works fine for small soldering duties (smt). If I try to use a STTC-017 tip on a larger solder joint the tip will cold-weld to whatever I'm soldering. Over the weekend I opened it up and found a 1 watt or so carbon resistor that was nice and crispy but intact. The insulation on the outside burned off and I can see the metal wound around the resistor. I can't read the resistor codes but it reads 182 ohms cold. I don't have a schematic and am not sure what the resistor does but I'm thinking that it could be possible that the resistor may fail open once it gets hot. Metcal's site doesn't have any support info on their site, but I am going to try calling them later. So, on the off-chance that someone here might have one of these systems open, can you tell me what the value of R2 is? Hopefully this resistor is the fault, but friend of mine who is an instrument tech at a large electronics company told me that he's never had to work on any of the MX-500's they have. One thing he did tell me was that someone from Metcal told him that if the handpiece cord was crushed (for example by rolling a chair over the cord) that the coax can form a notch capacitor which can affect the performance of the tip. Has anyone here who has one had this happen? Regards, Bob -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist