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David Van Horn wrote:
> The problem that I'm seeing, is that the router shoves the kerf over
> into the drill hole.

I haven't seen that.  In fact my sliced pads were actually at the ends of
channels routed in from the edge, not at the edge directly.  I made the pad
hole just a little wider than the channel, and made sure the router stopped
just short of the center of the pad.  That way I got maybe a 2/3 ring of pad
and plated hole.  We are doing this because it will be a lot easier to
attach an assembly with pre-formed leads to the board by sliding it in
sideways then soldering it on.  So far we've only had a few prototypes
built, but none of the boards had any krud in the holes when they came back
from the PCB house.  I have attached a small piece of the Eagle board view.
Green is pads, red is top layer copper, and white is the outline the board
house mills the board to.

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