> Good luck to you. If you find something that makes a clean 
> easy cut please let everyone know what worked for you.

I've done this many times with a band saw. It usually has the metal cutting
blade in it and it just (almost) melts through the plastic very cleanly.
Sometimes I get a little edge "fuzz", but not much. The wood cutting blade
causes lots of burrs.

---
James.
 


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