You may be able to adapt an inexpensive electronic digital caliper to your needs. They use capacitive measuring system and are accurate to 0.02 mm. They don't like fluids on the scale, so it would have to be protected against coolant/cutting fluids if you use them. Prices on ebay are around $20 to $40 for 4" to 8". The display is small and will likely not be conveniently located for monitoring. The solution is an external DRO. Take a look at the latest PIC List design contest for some of what you would need to do that. http://www.piclist.com/techref/piclist/pcbcontest.htm -- http://www.piclist.com#nomail Going offline? Don't AutoReply us! email listserv@mitvma.mit.edu with SET PICList DIGEST in the body