> 5-minute epoxy is usually more flexible than > "real" epoxy, so it may actually work. But > I can see it being a nightmare to put on and > not make a mess of. The trick with epoxy is the bonding surfaces. Epoxy itself is tough but if it hasn't got a good grip or ingress into the surfaces then the overall bond is not strong. When I use it, especially on metal, I mess up the surfaces with coarse grit sandpaper and/or a centrepunch and/or drill small holes to make epoxy "pegs" in the final bond. As you say though, tacky epoxy fingerprints means you need to keep the turps handy. Over time, vibration and thermal expansion of the metal gets the better of the epoxy's grip. It seems more appropriate, in my experience anyway, to use epoxy like solder, in that the bond is better if it's three-dimensional rather than surface only, and the epoxy to some extent or other surrounds parts in the joint. OTOH I've found contact adhesives are a pretty good for permanent surface bonds for a lot of materials that epoxy just won't stick to, especially plastics > Alternate solution -- take the case to one of > those paintless dent repair places and tell > them you have all those dents in the rectangle > that the sticker will go on.... :-) And while one guy's tapping out the dents there's another tapping his head, rolling his eyes and making "cuckoo" sounds in Josh's general direction -- http://www.piclist.com hint: To leave the PICList mailto:piclist-unsubscribe-request@mitvma.mit.edu