I just replaced the fuel pump and sender in my Olds (1992). The fuel pump connections on the old pump and the new pump did not appear to be hermetic in any way. The fuel tank sender is a wirewound rheostat, open to the gasoline. +12V at one end, ground at the other. I was mystified when I saw this. I am used to the marine environment where this is done magnetically. However, this rather new car was done the same way my 67 Chevy is done... voltage directly in contact with fuel. Looks like this is common practice on GM cars and trucks (at least up to 1993... I'd love to hear if GM has changed this). I haven't looked inside my truck tank yet, but the schematic in the service manual shows a rheostat in the gas tank. This has not made me comfortable, but it has not blown up yet......... Scott Roman Black cc: Sent by: pic Subject: Re: [EE]: Conductive Liquid Sensor microcontrolle r discussion list 09/22/01 08:41 AM Please respond to pic microcontrolle r discussion list I've been a bit disturbed by the number of people advocating using electricity in contact with the fuel... I have a lot of circuit diagrams for modern vehicles, and often advise people re installing equpment or modifying these modern vehicles. It's part of my job. :o) I see NO modern vehicles using electricity in direct contact with the fuel!!!! The 3 main types of fuel level sensing in modern vehicles are: * Simple pressure gauge (senses liquid height above the pressure sensor) * Sliding float over sealed tube with reed switch. * Thermistor sensor (senses difference in heatsinking between fuel and air) ALL of these 3 types have one thing in common, there is NO direct contact between fuel and electricity. Call me a safety freak if you must, but I would NEVER consider using live electricals in contact with fuel. If the fuel container is punctured, and some atmospheric condition causes the fuel to atomise, you have real danger situation presented. Surely if the cost/hassle of contruction is similar, you MUST prefer a system with no direct electics in the fuel?? Please argue if you think i'm wrong, or argue with all the modern vehicle manufacturers if you like... -Roman -- http://www.piclist.com#nomail Going offline? Don't AutoReply us! email listserv@mitvma.mit.edu with SET PICList DIGEST in the body -- http://www.piclist.com hint: PICList Posts must start with ONE topic: [PIC]:,[SX]:,[AVR]: ->uP ONLY! [EE]:,[OT]: ->Other [BUY]:,[AD]: ->Ads