Sean, > Does anyone have any info on the thermal conductivity of PCB material? > Roughly,does it conduct heat well or insulate it? Roughly, it conducts. Much better than air, but not as well as metal. Check App Notes from surface-mount power device manufacturers. They deal with this to calculate power handling for practical circuits. I have International Rectifiers HEXFET book, they give data for several substrates. Ugly mixed units : Watt-in./ square inch - deg. C no data for paper-reinforced phenolic. FR-4 / G-10 (glass reinforced epoxy): 0.0072 Alumina: (ceramic) 0.45 Note that this is for the SUBSTRATE. The copper foil is a MUCH better conductor of heat, so _the amount of copper area you can provide as a "heat sink" matters more than the substrate_ unless you need to pull the heat through the PCB. There is a graph in this app note that shows that the thermal resistance of the PCB from package to ambient decreases linearly with pad area. If you take apart a cell phone, or car stereo of recent vintage you will see that they surface mount power components on the PCB, and they do leave large (usually ground-plane) copper areas. Then the ground plane conducts to the case or heat sink, and its pressed against the part packages on their top sides. So, I'd surf for some app-notes from IR,Motorola, Supertex, Siliconix, Harris, etc. for power FETs and power ICs and check out their data. If you have a specific part that you are looking for a packaging solution for, ask the manufacturer about app notes. Hope this helps. ------------ Barry King, KA1NLH Engineering Manager NRG Systems "Measuring the Wind's Energy" Hinesburg, Vermont, USA www.nrgsystems.com