Here's a summary of two of my replies to Wagner on the subject, [OT] but still of interest to many tech-picsters. I can confirm good success with epoxy resins. I made my own windsurf board with this technique, it is important not to let large mass of resin cure against foam due to thermosetting heat. Epoxy resins are often supplied with dosage dispensers and it must be mixed in the correct quantities (unlike wide tolerance of polyester resins) Use fridge to keep extra quantity from immediatly setting, also surface sets slightly waxy and so should be washed/cleaned after cure. you can add bulk and viscosity to mix by addition of fillers, titanium dioxide colours white and adds surprising viscosity. Building industry uses TiO2 with concrete to act as a strength enhancing catalyst. The one I use(epoxy) is used in fiberglass boat manufacture and repair, there is a two part system resin and hardener. Usually the mix ratio is either 4:1 or 5:1. I like the "West System" because they have a range of dispensers in the form of a pump top, on is placed on the base resin and one on the hardener. The hardener contains amines and although far less stinky than polyester, physical contact over a period of years will cause a cumulative poisioning effect. *Use disposable gloves*. Epoxy resins are approximately 3 x the price of Polyester, but have much better adhesion qualities. NOTE: if using to encapsulate electronics then: 1) beware of thermosetting, large thickness of resin will become very hot and may self destruct, you must use a slow cure mix for low [surface area/volume] spaces. 2) check fillers carefully for resistivity before adding, ie: do NOT add carbon black as a pigment, the epoxy will not sufficiently insulate the solids. Regards, Graham Daniel.