This is obviously a subject where the collective wisdom has plenty of experience, so I won't reiterate. One 'gotcha' that I haven't seen mentioned is ensuring that your encapsulant will actually bond to the surfaces you are potting. For example, PCBs with flux remaining and plastic mouldings (including looms with moulded plugs) that still have release agent on them. If there is a minute gap between the potting compound and the surface, it will draw water in by capillary action. For the same reason, don't use the potting as strain relief. Steve. ====================================================== Very funny Scotty. Now beam down my clothes. ====================================================== Steve Baldwin Electronic Product Design TLA Microsystems Ltd Microcontroller Specialists PO Box 15-680 email: steveb@kcbbs.gen.nz New Lynn, Auckland ph +64 9 820-2221 New Zealand fax +64 9 820-1929 ======================================================